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Petrochemical Industry Solutions

Transforming Petrochemical Operations

DIGITAL INNOVATION

OTON provides comprehensive solutions for the petrochemical industry, combining advanced process automation, safety systems, and precision monitoring technologies. From PLC, SCADA, and DCS integration to fiscal metering, leak detection, and asset integrity management, our expertise ensures safe, reliable, and efficient operations. We specialize in modernizing legacy plants, delivering digital transformation through AI-driven analytics, digital twins, and OT cybersecurity, all while ensuring compliance with global safety standards. With OTON, petrochemical operators can maximize productivity, reduce risks, and achieve long-term operational excellence.

DIGITAL INNOVATION

Advanced control, monitoring, and cybersecurity solutions for petrochemical operations.

Process Automation & Control Systems

Complete control solutions for safe and efficient operations

Streamlining operations with advanced automation, modern control systems, and ergonomic designs.

Process Automation & Control Systems

Process Automation & Control Systems provide comprehensive control solutions to ensure safe, efficient, and optimized operations in industrial plants.

  • Full PLC, SCADA, and DCS-based control solutions.
  • Custom logic programming, GUI development, and data historians.
  • Retrofit and modernization of legacy systems with minimal downtime.
  • Integrated, ergonomically designed control rooms for optimal efficiency.

Safety & Compliance Systems

Safety & Compliance Systems ensure personnel protection, equipment safety, and regulatory compliance in hazardous industrial environments.

  • Safety Instrumented Systems (SIS) and Emergency Shutdown (ESD) systems.
  • Safety valves and interlocks to protect personnel and equipment.
  • ATEX-certified solutions for hazardous environments.
  • Fire & Gas detection systems with alarm management.

Analytical & Monitoring Solutions

Analytical & Monitoring Solutions provide accurate, real-time monitoring to optimize processes, ensure compliance, and safeguard assets.

  • Precision analytical instruments for gas, liquid, and chemical monitoring.
  • Fiscal metering and process analyzers for accurate measurement.
  • Pipeline leak detection and intrusion detection systems.
  • Real-time asset condition monitoring with predictive analytics.

Asset Integrity Management

Asset Integrity Management (AIM) ensures the reliability, safety, and longevity of critical industrial assets through advanced monitoring and predictive strategies.

  • Structural and corrosion monitoring for tanks, vessels, and pipelines.
  • Predictive and preventive maintenance programs.
  • Integration with OT cybersecurity and data analytics.
  • End-to-end lifecycle management of critical assets.

Retrofit & Upgrades

Retrofit & Upgrades enable modernization of legacy plants, enhancing performance, efficiency, and process automation with minimal disruption.

  • Modernization of legacy plants without major downtime.
  • Integration of advanced instrumentation and automation technologies.
  • Smart control upgrades for energy efficiency and process optimization.

OT Cybersecurity & Digital Solutions

OT Cybersecurity & Digital Solutions protect industrial operations while enabling data-driven insights and process optimization.

  • Cybersecurity solutions for industrial control systems.
  • Digital twins and real-time data visualization for operational insight.
  • AI-driven predictive analytics for process optimization and risk reduction.
Advanced Technologies

AI & IoT for Real-time Monitoring in the Petrochemical Industry

At OTON Solutions, we leverage Artificial Intelligence (AI) and the Internet of Things (IoT) to provide real-time operational visibility, predictive insights, and intelligent decision-making across critical petrochemical processes.

Real-time Equipment Monitoring

Continuous monitoring of vital petrochemical assets—such as reactors, heat exchangers, compressors, and pumps—using AI-driven analytics to predict failures, reduce unplanned shutdowns, and enhance asset reliability.

Environmental Conditions Tracking

IoT-enabled sensors monitor temperature, pressure, emissions, and chemical levels across processing units, ensuring environmental safety, operational efficiency, and compliance with industry regulations.

Process Transparency & Control

Real-time integration of plant operations using smart automation and connected devices delivers full process visibility—from raw material input to product output—enabling faster, data-driven decisions and improved quality control.

AI-Powered Analytics

Advanced machine learning algorithms analyze historical and real-time data to support predictive maintenance, anomaly detection, and continuous optimization.

IoT Sensors

Industrial-grade sensors capture high-frequency data from field equipment, providing accurate, real-time insights to plant operators and engineers.

Ready to Transform Your Petrochemical Industry Operations?

Partner with OTON Solutions to unlock the full potential of digital transformation across your petrochemical processes. Our expertise in plant safety, process optimization, asset integrity, and real-time monitoring empowers you to achieve enhanced operational efficiency, compliance, and sustainability.

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